The controller initiates a lubrication cycle after a set number of operating hours.
A clear commissioning section accelerates correct startup:
Before diving into the controller’s buttonology, one must understand the ecosystem. The Castrol Lubecon Advanced System is a centralized grease and oil distribution network. Unlike single-point lubricators, this system pumps lubricant from a central reservoir through a series of injectors to dozens of points.
The manual is strict here for a reason. The controller requires (nominal). Do not connect to AC mains.
Proximity sensors (wheel/link counters), tachometers (line speed), low fluid level switches, and remote manual run triggers.
Ensure the area has minimal vibration and that bearings run smoothly.
Seamlessly connects to your plant’s PLC for remote monitoring of lubrication cycles and system faults.
The Castrol LubeCon Advanced System Controller is the central intelligence hub for automated industrial lubrication systems. Designed to deliver precision fluid control to high-friction conveyor networks, industrial chains, and heavy-duty manufacturing lines, this controller minimizes lubricant waste while maximizing component lifespan.
The Castrol LubeCon Advanced System Controller is the brain of high-precision industrial lubrication systems. It ensures precise lubricant delivery to critical machinery parts like conveyor chains. This comprehensive guide covers features, installation, programming, and troubleshooting. 1. System Overview and Key Features
Route sensor wires in a separate grounded metal conduit away from high-voltage AC lines to prevent electromagnetic interference (EMI).
Regularly inspect the reservoir to prevent the pump from running dry.
Proximity switch or wheel counter is dirty, misaligned, or failed.
Lubricant reservoir fluid dropped below the minimum threshold. Refill reservoir with the specified Castrol LubeCon fluid.
Sets the baseline operational parameters. Menu > Timers: Configures injection delays and durations.
To appreciate the controller's capabilities, it helps to understand its background. Originally a pioneer in lubrication technology, was founded in the 1970s. Recognizing its technological edge, Castrol Industrial acquired LubeCon in 1999 to complement its industrial lubricants division. Together, they provide advanced equipment that dispenses precise lubricants to reduce chain wear and cut total plant operating costs.
Whether you are performing a first-time setup or troubleshooting a fault, this guide summarizes the core operational and programming requirements found in the LubeCon technical documentation . Key Features of the Advanced System Controller